Chemical Research in Chinese Universities ›› 2026, Vol. 42 ›› Issue (3): 822-830.doi: 10.1007/s40242-026-6054-8

• Research Articles • Previous Articles     Next Articles

Scalable Cu-CoOx Electrode for 5-Hydroxymethylfurfural Electrooxidation to 2,5-Furandicarboxylic Acid at >100 A

REN Yue1, MIAO Yuhang1, REN Qinghui2, WANG Shen3, ZHANG Liyi3, LI Ling3, PAN Dengke3, ZHOU Hua1,2, SHAO Mingfei1,2   

  1. 1. State Key Laboratory of Chemical Resource Engineering, College of Chemistry, Beijing University of Chemical Technology, Beijing, 100029, P. R. China;
    2. Quzhou Institute for Innovation in Resource Chemical Engineering, Quzhou, 324000, P. R. China;
    3. China National Chemical Engineering & Construction Corporation Seven Ltd., Chengdu, 610100, P. R. China
  • Received:2026-02-28 Accepted:2026-03-17 Published:2026-06-02
  • Contact: SHAO Mingfei,E-mail:shaomf@buct.edu.cn;ZHOU Hua,E-mail:hzhou@buct.edu.cn;PAN Dengke,E-mail:dkpan@163.com E-mail:shaomf@buct.edu.cn;hzhou@buct.edu.cn;dkpan@163.com
  • Supported by:
    This work was supported by the Advanced Materials-National Science and Technology Major Project, China (No. 2025ZD0614502), the National Key R&D Program of China (Nos. 2023YFA1507400, 2023YFA1507403), and the National Natural Science Foundation of China (Nos. 22288102, 22478017, 22308015).

Abstract: Biomass conversion to building blocks powered by renewable electricity offers a promising route toward low-carbon plastics, as exemplified by the electrooxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA). However, this field is limited by a scalable electrocatalyst that can be operated at a large current. Here, we report a facile and scalable Cu-Co bimetal oxide (Cu-CoOx) electrocatalyst for efficient HMF oxidation. Comprehensive studies reveal that Cu promotes hydroxyl adsorption to form Co(OH)2 and converts to CoOx(OH)y via electrooxidation. The Cu-CoOx catalyst was evaluated in a continuous-flow reactor with 200 cm2 of electrode area, achieving high Faradaic efficiency (92.49%) and selectivity (ca. 89%) toward FDCA at large operation currents (40–200 A). Moreover, this reactor was operated at 100 A for more than 100 h, reaching high single-pass conversion efficiency (96.5%) and FDCA selectivity (95.5%). This work provides a foundation for the development of stable and large-area electrodes to enable scalable FDCA electrosynthesis.

Key words: Bimetal oxide, Cu-doped CoOx, 5-Hydroxymethylfurfural electrooxidation, 2,5-Furandicarboxylic acid, Solid polymer electrolyte reactor